Sheet Extrusion And Compounding
At J4S, our state-of-the-art sheet extruder plant ensures a high-quality defect-free sheet extrusion and roll (by material & by pattern design) delivery to our clients.
for a roll manufacturer having the right machines, equipment, auxiliaries as per sheet thickness & width?
for extruded TPV, TPO, LDPE, ABS, and PVC multi-layer sheet?
for adherence to IATF, APQP, Gloss/Abrasion, and other norms & guidelines for raw material tracking, inspection and sheet testing?
of inferior pre & post-processing facilities, preheating equipment, roll temperature controllers, etc.?
due to unavailability of right-capacity, size and quality machines, auxiliaries & tools?
in rejections & delays due to sheet/roll defects such as silver lines, flow marks, shrinkage, scratch, texture not ok, side trim, etc?
Advanced fully-automatic multi-layer and multi-colour sheet-extruder machines with PLC controlled automatic material feeding and up to 2000 mm width and 0.5 to 5 mm thickness sheet size for TPV, TPO, TPE, ABS, HIPS & LDPE and 1850 mm width PVC sheeting line with thickness up to 10 mm.
With our in-house TPV and TPO raw material manufacturing facility, we incur zero material shortages and can affirm to timely availability of all planned material.
Different grades of raw material can be tried and developed in-house enabling us to produce any Vacuum Forming with zero external dependencies.
Inhouse tool-room and experienced manpower assuring maintenance of any complexity roll with ease.
In case of any eventuality, our team is capable and well-equipped in providing the fastest response to any roll repair, thereby saving productivity and avoiding any line-stoppage penalty.
Highest quality auxiliary equipment like extruder roll temperature controllers, chillers, water sprayers, air sprayers, advanced roll storage rack with automatic lifters, advanced part storage rack with FIFO system, etc.
Availability of well-qualified engineers, managers, and skilled man-power with years of experience, ensuring the highest reliability, workability, quickest troubleshooting & resolution to issues related to process, machines, etc.
In-house capabilities to implement advanced techniques such as 5Y analysis, Poka-yoke, Kanban, and SMED (single minute digit exchange of dies) with ease.